A well-maintained machine is a machine that lasts. In the world of packaging, where accuracy, speed, and reliability are critical, regular maintenance plays a key role in ensuring long-term performance.
At CDA USA, we design durable, high-quality machines, but their efficiency depends on consistent and proper upkeep. Here are five essential best practices to help extend the life of your filling, capping, and labeling equipment.
1. Follow a preventive maintenance schedule
The first step is implementing a scheduled maintenance plan. Staying ahead of issues helps you prevent breakdowns instead of reacting to them.
- Regular cleaning of nozzles, filling heads, and label applicators
- Periodic inspection of wear parts (seals, belts, chains, etc.)
- Lubrication of all moving mechanical components
- Check sensors, motors, and timing systems for accuracy and alignment
CDA provides maintenance checklists and user manuals with every machine to guide you step-by-step.
2. Train your operators on proper use and cleaning
Proper operation is the foundation of proper maintenance. User error is one of the leading causes of avoidable machine failures.
- Train your team on how to start, run, and shut down the machine correctly
- Demonstrate daily cleaning techniques and safe handling
- Encourage early detection of abnormal behavior: unusual noises, slowdowns, sensor issues, etc.
CDA offers both on-site and remote training sessions at installation or whenever needed.
3. Use genuine replacement parts
When replacing components, always use manufacturer-approved spare parts. They’re built specifically for your machine and ensure long-term compatibility.
- Keep safety stock of high-wear or critical components
- Order parts directly from your CDA technician or through our customer portal for fast delivery
- Avoid generic parts that may cause long-term reliability issues
4. Run pre-startup checks after extended downtime
After a break (weekends, deep cleaning, or scheduled maintenance), take a few minutes to:
- Verify that conveyors, sensors, and pumps are properly reinstalled
- Run a dry cycle to check basic functionality
- Adjust machine settings if you’re switching container sizes or label positions
These quick inspections prevent startup errors and help you avoid unnecessary production delays.
5. Schedule an annual service visit with a technician
Even with regular in-house maintenance, it’s a good idea to have a qualified technician inspect your equipment annually.
- Recalibration of key systems
- Early detection of hidden wear
- Software updates (if applicable)
- Expert recommendations based on your current production goals
Our CDA USA technicians can provide full-service inspections anywhere in the U.S.
Maintenance is a smart investment
Regular maintenance leads to:
- Fewer breakdowns
- Less emergency part replacement
- Higher equipment performance and safety
- More stable, uninterrupted production
