K-One Filling machine for liquid products using a peristaltic pump | K-One

Developed by CDA engineers using the best materials on the market, the peristaltic filling pump K-One stands out for its precision and versatility.

This peristaltic filling system is equipped on monoblocs (such as the E-Fill or E-Fill SW) but can also be used manually and independently.

Indeed, the K-One allows for :

• an automatic use when installed on a monobloc (3-in-1 packaging machine for filling, capping, and labeling cylindrical containers),
• an independent use in “manual” mode for dosing small productions.

Moreover, the peristaltic pump dosing technology offers multiple advantages :

• The product to be dosed does not come into direct contact with the moving parts of the pump (only with the tubes),
• Tube changes are extremely fast,
• Cleaning time is minimized (just change the tubes),
• Cross-contamination risks are very low,
• The technology adapts to corrosive products (there are various plastic options).
  

Therefore, the K-One is the ideal system for packaging products in various sectors, such as :

• e-liquids,
• natural flavors,
• essential oils, and so on.
  

Generally, this dosing system is favored by companies that produce and package many small-sized products (up to 1 liter). The time savings are significant when changing the product to be packaged.

The K-One can be complemented with a semi-automatic capping and labeling system to carry out the 3 key packaging steps at a lower cost. For instance, the VS 100 and the Ninette Auto are often purchased with this semi-automatic filler.

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FAQ: K-One Peristaltic Filling Machine

1. What types of liquids can the K-One fill?

The machine can dose free-flowing liquids such as e-liquids, essential oils, reagents, cosmetics, sauces, detergents, and chemicals, depending on the selected configuration. It is particularly suited for small-volume dosing: from 5 ml to 1 litre.

2. Can the K-One handle foaming products?

Yes, the K-One can dose slightly foaming products. Thanks to appropriate adjustments, the peristaltic pump helps limit foam formation.

3. Is it easy to change bottle formats?

Yes. The K-One is easily adjustable (intuitive touchscreen) and can deliver different dosing volumes. However, this filling machine is particularly suited to small volumes: we recommend dosing between 5 ml and 1 litre.

4. What production rate can be achieved?

The production rate depends on the product specifications and the volume to be dosed. In semi-automatic mode, output also depends on the operator. In automatic mode (when the K-One is installed on a monobloc system), it can reach up to 25 products per minute on 10 ml bottles.

5. Can the machine be integrated into a complete line?

Absolutely. The K-One can be used as a standalone machine in semi-automatic mode (the dose is delivered by pressing a push button). It can also equip an E-Fill system, in which case it is integrated into a complete line. Companies may purchase the K-One first and, once packaging volumes increase, request its integration into a monobloc (with a lower acquisition cost, as the pump is already owned).

6. Does the K-One comply with food, cosmetic, and pharmaceutical standards?

Yes, the K-One complies with pharmaceutical, cosmetic, and food industry standards. It simply requires the appropriate tubing. Several types of tubing are available and must be selected according to the product being dosed (for example, some essential oils are corrosive and require special tubing). Our engineering department will guide you in selecting the appropriate tubing.

7. What maintenance is required?

The machine is designed for simple maintenance and quick cleaning to minimise downtime. Since the product only comes into contact with the tubing, it is sufficient to remove and clean the tubing between each product. Users typically have several sets of tubing in order to perform cleaning without interrupting production.

8. Is it suitable for small batches?

Yes, it is very easy to change the tubing and switch from dosing one product to another. Companies with many products and small production runs are generally very satisfied with the K-One.